Renewable Energy

Meeting our clients needs in this fast changing and demanding sector through value added initiatives including design assistance and material optimisation.

Wind Turbines

We have been involved in the manufacture of components and assemblies with green energy since 2004 supplying both direct to Global Wind Turbine manufacturers and to suppliers of the associated power convertors, transformers and electrical switchgear.

Our client base includes market leading companies such as GE Renewable Energy, Vestas Wind Systems and Siemens Energy. We offer support at the early design stage through to volume production where we are delivering components for projects Worldwide.

Our manufacturing processes include state of the art technology supported by 3D Solidworks offering a fully integrated production solution to ensure we are meeting the most exacting requirements.

• Copper and Aluminium busbars to specification.
• Radially formed generator busbar sets for large scale off shore wind turbines, 6-12 MW.
• Busbars and electrical connections for power conversion and generators.
• Supporting services include electroplating, heat shrink sleeving, insulation, welding and brazing.
• AC/DC busbar assembly for connection to power electronics/generator, including electrical testing.

Tidal Turbines

Our work includes supporting both design and manufacturing solutions for “Laminate Sections” of Permanent Magnet Generators for Tidal Turbines.

Manufacturing processes utilised in Tidal projects for the production of PMG lamination segments have included wire erosion for prototype parts, scaling up to volume production and assembly.

• Metal stamping press up to 200 tonnes for lamination production.
• Special purpose machines for assembly / welding of segments.
•  Copper and Aluminium busbars to specification for power convertors.