Precision busbars, motor laminations and bonded core packs
H V Wooding manufactures high-performance components for the hybrid and electric vehicle market, including precision busbars, motor laminations and bonded core packs. With more than 50 years of manufacturing experience and a strong track record in EV technologies, we support customers from prototype through to mid-volume production.
Prototype to volume
Our team collaborates closely with engineers to optimise design, material selection and tolerances, ensuring each project is efficient, reliable and cost-effective. From early prototyping to high-volume supply, we provide technical input that helps accelerate development and improve manufacturability without compromising performance.
Manufacturing methods
We offer a wide choice of processes to suit different project requirements, including state-of-the-art wire erosion, laser cutting and stamping. Our in-house capability ensures the highest quality and repeatability, while bonded lamination stacks as thin as 0.1mm can be produced in cobalt irons and silicon steels. Facilities include advanced Charmilles EDM machines with automatic wire feeding, submerged cutting and capacity up to 800mm × 550mm × 500mm, supported by full inspection and quality assurance systems.
Busbar manufacture
Our busbar production expertise covers both copper and aluminium, with options for insulation, sleeving, powder coating and electroplating. These are widely used in EV battery and drivetrain systems, where precision and electrical integrity are critical.
H V Wooding is actively engaged in low-carbon vehicle projects, supplying components for electric buses, commercial and construction vehicles, aerospace and rail applications. Our customers include global names such as Mercedes, McLaren, Williams Advanced Engineering, Ford and Rolls Royce.
Contact us today to discuss your EV component requirements, or view our Case Studies to see how we add value at every stage of production.